Computer Controlled Continuous Distillation Unit, with SCADA and PID Control - UDCC

State: Out of stock

EDIBON's distillation unit, in its different versions, is one of the most powerful
laboratory tools for the study of the variables that affect the distillation process.

Warranty: No warranty infomation

Price: Contact us

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Delivery time: 8h00 - 18h00 daily
Genuine product, provided width CO, CQ
03 months of free warranty for consumable and accessories
12 months of free warranty for main equipment
Accessorie's price is applied only when purchased with
main equipment
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Features
Specifications
Downloads
Comments

EDIBON SCADA System
and PID CONTROL included

Control
interface Box

Data
Acquisition
Board

Software for:
- Data Acquisition
- Data Management
- Computer Control

Computer
(not included
in the supply)

Cables and Accessories

Manuals

Unit: UDCC. Continuous Distillation Unit

* Minimum supply always includes: 1 + 2 + 3 + 4 + 5 + 6
(Computer not included in the supply)

Key features:

● Advanced Real-Time SCADA and PID Control.
● Open Control + Multicontrol + Real-Time Control.
● Specialized EDIBON Control Software based on Labview.
● National Instruments Data Acquisition board (250 KS/s , kilo samples per second).
● Calibration exercises, which are included, teach the user how to calibrate a sensor and the importance of checking the accuracy of the sensors before taking measurements.
● Projector and/or electronic whiteboard compatibility allows the unit to be explained and demonstrated to an entire class at one time.
● Capable of doing applied research, real industrial simulation, training courses, etc.
● Remote operation and control by the user and remote control for EDIBON technical support, are always included.
● Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).
● Designed and manufactured under several quality standards.
● Optional CAL software helps the user perform calculations and comprehend the results.
● This unit has been designed for future expansion and integration. A common expansion is the EDIBON Scada-Net (ESN) System which enables multiple students to simultaneously operate many units in a network.

General description:

EDIBON's distillation unit, in its different versions, is one of the most powerful laboratory tools for the study of the variables that affect the distillation process.
The student can investigate the principles that rule the mass and energy transference, as well as determine optima operation point to carry out a big quantity of separations.
This unit is basically composed by a boiler on which two types of columns can be adapted (plate columns and Raschig rings column), a reflux system, a tank for distillation, a vacuum pump and a feeding pump (for continuous feeding). The steam that goes to the head of the column is sent to a total condenser. The cooling water flow that crosses the condenser is
regulated and indicated in a flow sensor. Distillation can be carried out at low pressures with the help of an adjustable vacuum pump.The pressure loss in the column can be measured with a pressure sensor. It allows continuous operation and batch operation.
For proceeding to continuous feeding, a pump that can inject the substance directly into the boiler or in any of the plates is available.
The temperatures of the system are measured by sensors placed in strategic positions.
This Computer Controlled Unit is supplied with the EDIBON Computer Control System (SCADA), and includes: The unit itself + a
Control Interface Box + a Data Acquisition Board + Computer Control, Data Acquisition and Data Management Software
Packages, for controlling the process and all parameters involved in the process.

Process diagram and unit elements allocation:

Exercises and practical possibilities to be done with main items:

1.- Preparation of solutions.
2.- Analytic valuation techniques.
3.- Filling of the column.
4.- Batch operation. Continuous operation.
5.- Obtaining the McCabe-Thiele diagram. Without reflux.
6.- Obtaining the number of plates. Without reflux.
7.- Efficiency calculations. Without reflux.
8.- Variation of the composition of the distilled product: constant reflux ratio.
9.- Constant composition of the distilled product: variation of reflux ratio.
10.- Constant composition of the distilled product: constant reflux ratio.
11.- Continuos feeding of the column.
12.- Mass and energy balances across the system.
13.- Plates fluid dynamics studies, including load loss and column flooding.
14.- Study of the feed temperature effect on the continuos processes.
15.- Calculation of the theoretical number of floors in the plates
columns, and the equivalent height of the theoretical floor (HEPT)
in the Raschig rings columns.
16.- Pursuit of the temperatures in all plates in the column (Plates columns).
17.- Study of the rectification efficiency at different pressures.
18.- Effect of feed pre-heat.
19.- Effect of feed position.
20.- Demonstration of azeotropic distillation.
21.- Work different heating contribution with regulation by the computer.
22.- Studies of heating interchange in glass refrigerators.

Additional practical possibilities:
23.- Dosing pump calibration.
24.- Temperature sensors calibration.
25.- Flow sensor calibration.
26.- Pressure sensor calibration.
27.- Study of PID controls.
Other possibilities to be done with this Unit:
28.- Many students view results simultaneously.
To view all results in real time in the classroom by means of a
projector or an electronic whiteboard.
29.- Open Control, Multicontrol and Real Time Control.
This unit allows intrinsically and/or extrinsically to change the
span, gains; proportional, integral, derivate parameters; etc.,
in real time.
30.- The Computer Control System with SCADA and PID Control
allow a real industrial simulation.
31.- This unit is totally safe as uses mechanical, electrical and
electronic, and software safety devices.
32.- This unit can be used for doing applied research.
33.- This unit can be used for giving training courses to Industries
even to other Technical Education Institutions.
34.- Control of the UDCC unit process through the control interface
box without the computer.
35.- Visualization of all the sensors values used in the UDCC unit
process.
- By using PLC-PI additional 19 more exercises can be done.
- Several other exercises can be done and designed by the user.