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Galvanic vs Optical Dissolved Oxygen Sensors

1907 views - 25-02-2020, 10:40 am

Modern method of dissolved oxygen (DO) measurement in the lab or field involves a DO sensor connected to a meter that records calibration and measurement data. DO sensors can be designed for discrete sampling, biological oxygen demand (BOD) tests, or long-term monitoring applications while DO meters can be equipped with internal barometer, compensation algorithms and other special functions, and be linked to a computer for data transfer.

 

There are two types of DO sensors—electrochemical and optical. Electrochemical DO sensors, also known as amperometric or Clark-type sensors, measure dissolved oxygen concentration in water based on electrical current produced. Polarographic and galvanic are types of electrochemical DO sensors. The advantages of galvanic sensors over polarographic sensors are that they don’t require outside voltage source and warm-up time to operate and their electrolyte can be used for a long time. 

 

Optical DO sensors, popularly known as luminescent DO sensors (LDO) but some are called fluorescent sensors, measure dissolved oxygen concentration in water based on the quenching of luminescence in the presence of oxygen. They can measure either the intensity or the lifetime of the luminescence as oxygen affects both.1 The advantages of luminescence lifetime-based sensors over luminescence intensity-based sensors are that they are less susceptible to light source and detector drift, changes in optical path, and drift due to dye degradation or leaching.2 They exhibit long-term stability2 and maintain their accuracy even with some photodegradation.1

 

 

A. Schematic

 

Galvanic DO Sensor         Optical DO Sensor
           

Components:

  1. Cathode
  2. Anode
  3. Electrolyte
  4. Membrane

 

The cathode and anode are dissimilar metals (different electropotentials). In order to reduce oxygen without an external applied potential, the difference in potential between the anode and the cathode should be at least 0.5V. When placed in an electrolyte solution, the potential between dissimilar metals causes them to self-polarize with the electrons travelling internally from the anode to the cathode. For this reason, galvanic DO sensor does not require any warm-up time.

 

The cathode (e.g., Ag or another noble metal) accepts electrons from the anode via an internal circuit and passes them on to the oxygen molecules. It does not interfere in the reaction. Thus, the anode (e.g., Zn, Pb, or another active metal) is oxidized and oxygen is reduced at the surface of the cathode.

 

Both the cathode and anode are submerged in an electrolyte (e.g., NaOH, NaCl, or another inert electrolyte) and enclosed in a cap fitted with thin hydrophobic, oxygen-permeable membrane.

 

 

 

 

Components:

  1. Light-emitting diodes (LEDs)
  2. Photodetector
  3. Luminescent dye
  4. Membrane

 

Dual LED referencing system – blue LED emits light that excites the dye causing its luminescence. The red LED emits light but simply reflected back by the dye and does not cause luminescence. It serves as a reference to ensure accuracy.


Sensor film – a luminescent dye entrapped in a film. When exposed to blue light, the dye becomes excited (electrons gaining energy) and emits light as the electrons return to their normal energy state.

Photodetector – photodiode measures the intensity or lifetime of luminescence from the dye.

The sensor film is coated on the sensor cap while the LEDs and photodetector are housed in the sensor body.

 

B. Calibration

 

 

Galvanic DO Sensor Optical DO Sensor

100% DO Calibration

 

Calibration is performed in clean air after allowing the sensor to sit for approximately 20 minutes.

 

When galvanic DO sensor is connected to any 100 or 200 Series DO meters, the meter will show 105% DO after calibration in percent saturation DO mode. This is equivalent to 100% DO saturation in water. HORIBA determined 5% as the difference between the sensor current in air and in water based on experimental results.

Calibration is performed in the air calibration bottle that comes with the sensor. The bottle has wet sponge at the bottom to create an environment with water vapor pressure.

 

When optical DO sensor is connected to any WQ-300 series meters, the meter will show 100% DO after calibration in percent saturation DO mode.

0% DO Calibration

 

Calibration is performed in fresh oxygen-free solution which can be prepared by dissolving 2 g of sodium sulfite (Na2SO3), an oxygen scavenger, with 1 L of distilled or deionized water in a container. The membrane and thermistor of the DO sensor should be fully immersed in the solution during calibration. Meter will show 0% DO after calibration in percent saturation DO mode.

 

 

 C. Advantages and Disadvantages

 

  Galvanic DO Sensor Optical DO Sensor
Stirring Required Not required
Warm-up time Not required Not required
Response time Faster than optical DO sensor Fast but takes 2-4x longer than electrochemical DO
Power consumption Require less power than optical DO sensor Usually require more power than electrochemical DO sensor
Calibration

Retains calibration data in the meter

Tends to drift away from calibration so frequent calibration is required

Retains calibration data in the sensor head

Hold calibration better with little drift but regular calibration is still recommended

Membrane Vulnerable to damage and wear and tear Durable
Lifetime Shorter than optical DO sensor  Longer than electrochemical DO sensor
Replacement Frequency

DO tip replacement is every after 6 months depending on the application and handling.

When the sensor reading is unusually low or unstable or the sensor will not calibrate, the sensor tip needs to be replaced.

DO sensor cap replacement is every after 12 months depending on the application and handling.

The dye degrades over time. When the sensor will not calibrate, the sensor cap needs to be replaced.  
Warranty 6 months 12 months
Cost Cheaper than optical DO sensor More expensive than electrochemical DO sensor
Applications Not suitable for samples containing strong acids and  hydrogen sulfide gas

Suitable for samples containing strong acids and  hydrogen sulfide gas

More accurate to low DO concentrations

Require less sample volume

 

 

D. Models

 

Type Galvanic DO Sensor Optical DO Sensor
Model 9520-10D (1m cable)

 9551-20D (2m cable)

9551- 100D (10m cable)

9552-20D (2m cable)

9552-50D (5m cable)

300-D-2 (2m cable)

300-D-5 (5m cable)

DO tip  7541 5401 5402  300-D-M
DO Range 0.00 - 20.00 mg/l
Temperature Range  0 đến 45oC   0 đến 40oC   0 đến 50o   0 đến 50o
Accessories Included DO sensor tip, stainless steel DO sensor protective guard DO sensor cap, air calibration bottle, stainless steel DO sensor protective guard
Application Dùng trong phòng thí nghiệm For laboratory and field use For laboratory and field use
Compatible Meters 200 series   WQ-300 series

 

 

 

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Red Star Vietnam Co., Ltd.

Email:  info@redstarvietnam.com

URL:   www.redstarvietnam.com

 

 

 

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